Remote Operating Enhancements

Updated Remote Operating Setup

Updated Remote Operating Setup

As explained in a previous article, we have been working on enhancing our FlexRadio 6700 based Remote Operating Setup to include additional remote control client options, better remote networking via the Internet, and better integration with our microHAM system.

Remote Operating Architecture

Remote Operating Gateway Architecture

This project involved the addition of the following capabilities to our base Remote Operating Setup:

These steps are now complete and we have some good results to share.

SmartSDR V2 Remote Connection

SmartSDR V2 Remote Connection

The first part of the upgrade was to update to SmartSDR V2. This upgrade enables much improved SmartSDR operation over the Internet. Our previous approach, which used a tunneled VPN connection combined with the previous versions of SmartSDR did not always perform well when used with low-bandwidth or high latency Internet connections. SmartSDR does much better in this area.

SmartSDR CAT Remote

SmartSDR CAT Remote

DAX Operating Remote

DAX Remote

 

 

 

 

 

 

 

 

 

 

 

Both the SmartSDR CAT and the SmartSDR DAX application have been updated to allow software on a PC being used to operate the FlexRadio SDRs over the Internet to gain access to CAT and sound interfaces associated with the radio.

FlexRadio Maestro Console

FlexRadio Maestro Console

We also added a Maestro Console to enhance the usability of the SDR radio portion of our Remote Operating Gateway. The Maestro is very easy to use and extends the available controls and display space which was limited when using just a laptop PC. The Maestro supports direct microphone connections for phone operation and also works with connected CW paddles for operation in CW mode. I have been using a single level paddle along with our Maestro as speeds of 22 WPM with full QSK. Sending CW at these speeds with the Maestro works well.

The Maestro has built-in WiFi and Ethernet connections and full support for SmartSDR V2’s connections over the Internet. The Maestro can operate from AC power or from an internal battery pack. I have a couple of spare rechargeable batteries for our Maestro to support longer operating sessions on battery.

TeamViewer VPN

TeamViewer VPN

We have been using a combination of TeamViewer Remote Control software and a router-based VPN solution to enable control of our antenna controllers and station power/amplifiers. This arrangement works well but most of our readers probably do not have a router which can support VPN connections or the networking knowledge to set up a secure VPN system.

A much simpler VPN solution can be realized by utilizing TeamViewer’s built-in VPN capability. You simply install TeamViewer on a PC in you shack which can access you station accessories and on your remote operating laptop or PC. You then enable TeamViewer’s VPN option and the configuration is complete.

TeamViewer VPN Connection

TeamViewer VPN Connection

We now use TeamViewer to set up both a VPN connection and a remote desktop control connection to a computer in our shack which can control amplifiers, power, and other station accessories associated with our Remote Operating Gateway We use TeamViewer in this way to control our microHAM Station Master Deluxe antenna controllers, RigRunner remote power controller, a microBit Webswitch device and an Elecraft KPA500 amplifier which are all part of our station’s Remote Operating Gateway.

DXLab Operating Remote

DXLab Operating Remote

With the addition of the SmartSDR and the updated TeamViewer/VPN setup, we can operate our station remotely over the Internet. We have tested our setup using a Wireless Hotspot modem and Verizon’s LTE service. The combination of our PC running the DXLab Logging Suite and the Maestro work great in this configuration.

We have found the need to initialize the networking configuration in a specific order to get everything running correctly. The steps that we use are as follows:

  1. Connect the laptop PC to the Internet
  2. Bring up the TeamViewer VPN connection
  3. Run SmartSDR on the laptop PC and login to SmartSDR Remote
  4. Bring up the DXLab’s Suite including Commander (currently, DXLab’s Commander has some issues connecting when the FlexRadio protocol is used. We have found that the KENWOOD protocol works fine.)
  5. Bring up the remote control application for the Elecraft amplifier and access our RigRunner power controller and microBit Webswitch units to turn on accessories as needed
  6. Initiate a second TeamViewer Remote Control connection and use it to run the microHAM remote antenna controller in a single window
  7. Shutdown SmartSDR on the laptop PC and bring up the connection to the radio via the Maestro.

There is obviously still some room for simplification in this initialization procedure. I expect that some simplification will come as all of the software involved becomes more mature and is further adapted for remote operation.

Once initialized properly, its simple to use the PC and Maestro combination to work SSB Phone or CW contacts. The DXLab Logging Suite will follow the radio, track modes, handle split operation, and allow control of our antenna rotators via DXView. We can click on spots in DXLab’s SpotCollector to automatically set the FlexRadio SDR’s mode, frequency, and split configuration. The Maestro and DXLab will stay in sync during tuning, mode changes, and other radio operations.

Remote Digital Operation using WSJT-X and FT8

Remote Digital Operation using WSJT-X and FT8

The final part of this project was to add the latest Version of the WSJT-X software to our Remote Operating client laptop PC to enable FT8 operation on the HF bands and MSK144 for Meteor Scatter work on 6m.

SmartSDR and JTAlert Supporting Remote FT8 Mode

SmartSDR and JTAlert Supporting Remote FT8 Mode

We do not use the Maestro for digital operation. We leave SmartSDR running on our remote laptop PC instead. We also use the JTAlert application to create an automated bridge between WXJT-X and the DXLab Logging Suite.

The combination of SmartSDR V2 and WSJT-X work great remotely. We have used this combination to make quite a few FT8 contacts on the HF bands as well as several Meteor Scatter contacts on 6m using MSK144 mode.

These enhancements to our Remote Operating Gateway have helped both Anita and me to operate more. I have our Maestro either in my home office or on a table in our kitchen where we can listen to the bands and work DX when the opportunities come up. Remote Operating, even its just from another room at your QTH, is great fun!

We should be able to begin the next step in our station upgrade plans – the addition of an Elecraft KPA1500 shared amplifier, in the near future. The new amplifier will enable our Remote Operating Gateway to operate at legal limit 1500w out on the HF bands and 6m.

Fred, AB1OC

Plans for 2017 Station Upgrades – Radio, Shared Amplifier, and Remote Op Enhancements

Flex-6700 Software Defined Radio Stack

Current Flex-6700 Remote Operating Gateway and Icom IC-7600 Transceiver

We have a number of station upgrades planned for this fall. Our planned upgrades include:

We always begin our station projects by updating our station design documents.

Remote Operating Architecture

Updated Remote Operating Gateway Architecture

Our Remote Operating enhancements will include:

The figure above shows an updated architecture for our Remote Operating Gateway which includes these enhancements. The planned Elecraft KPA1500 solid state amplifier will simplify the software associated with remotely controlling and monitoring the amplifier, tuner, and wattmeter components in our previous remote operating setup.

Icom IC-7610 SDR-Based Transceiver

Icom IC-7610 SDR-Based Transceiver

We have been quite impressed with the performance of our Icom IC-7300’s radio’s receiver. As a result, we have decided to upgrade the second radio in Anita’s operating position to an Icom IC-7610. We expect that the IC-7610’s receiver performance will be as good as or better than the IC-7300.

Icom IC-7610 External Display

Icom IC-7610 External Display

The Icom IC-7610 also provides a very nice external display capability which will allow us to take the best advantage of the radio’s pan adapter. We believe that the IC-7610 will integrate easily into our microHAM system. It should be a “drop-in” replacement for our current IC-7600. We hope to see the IC-7610 shipping before the end of this year.

Elecraft KPA1500 Legal Limit Solid State Amplifier

Elecraft KPA1500 Legal Limit Solid State Amplifier

Our final upgrade will be to add an Elecraft KPA1500 Solid State Amplifier. This amplifier provides a full 1500 watts out on all bands 160m – 6m. The new amplifier will bring the Icom IC-7610 and our FlexRadio SDR-Based Remote Operating Gateway up to full legal limit power. This will be especially helpful on the 6m band where both the IC-7610’s and the FlexRadio 6700’s excellent receiver performance will help us to take the best advantage of the extra power for Meteor Scatter and other weak signal work on 6m.

microHam Shared Amplifier

microHAM KPA1500 Shared Amplifier Design

Our microHAM Station Automation System can accommodate shared amplifiers. We will take advantage of this capability when we integrated the Elecraft KPA1500 into our station. The shared amplifier setup will also allow us to eliminate one of our bandpass filters. The KPA1500 amplifier integrates autotuner and wattmeter functions into the amplifier and provides a direct Ethernet interface for remote control and management. These enhancements should eliminate the need for several of the remote control server software applications that we are currently running on a PC in our shack. Also, we can manage all of these functions from a single client application on a remote client PC. These simplifications will make our remote operating gateway setup more reliable and easier to use.

FlexRadio Maestro Control Console

FlexRadio Maestro Control Console

We plan to share more on these projects in future posts here on our Blog. The FlexRadio Maestro and all of the other components that we need for Remote Operating Gateway enhancements have arrived. We will complete this part of our project in the very near future and post more here.

Also, it appears that the local control interface to the new Elecraft KPA1500 amplifier is nearly identical to that used by our current Elecraft KPA500 Amplifier. This means that we can begin our shared amplifier upgrades using the KPA500. We do not have a firm date for the IC-7610 to ship and that portion of our upgrade plans is likely to be our last step in the project.

Special thanks to Dave, K1DLM who has helped us with ideas for several aspects of this project.

Fred, AB1OC

Fall Antenna Projects – A New Low-Band Receive Antenna System

NCC-1 Receive Antenna System Control Unit and Filters

NCC-1 Receive Antenna System Control Unit and Filters

Anita and I like to take advantage of the mild fall weather to do antenna projects at our QTH. We have completed two such projects this fall – the installation of a Two-Element Phased Receive System and a rebuild of the control cable interconnect system at the base of our tower.

NCC-1 Receive Antenna System Components

NCC-1 Receive Antenna System Components

Our first project was the installation of a DXEngineering NCC-1 Receive Antenna System. This system uses two receive-only active vertical antennas to create a steerable receive antenna system. The combination can work on any band from 160m up to 10m. We set ours up for operation on the 80m and 160m bands.

NCC-1 Receive System Antenna Pattern

NCC-1 Receive System Antenna Pattern

The NCC-1 System can be used to peak or null a specific incoming signal. It can also be applied to a noise source to null it out. The direction that it peaks or nulls in is determined by changing the phase relationship between the two Active Antenna Elements via the NCC-1 Controller.

NCC-1 Filter Installation

NCC-1 Filter Installation

The first step in the project was to open the NCC-1 Control Unit to install a set of 80m and 160m bandpass filter boards. These filters prevent strong out-of-band signals (such as local AM radio stations) from overloading the NCC-1. The internal switches were also set to configure the NCC-1 to provide power from an external source to the receive antenna elements through the connecting coax cables.

Installed Active Receive Antenna Element

Installed Active Receive Antenna Element

The next step in the project was to select a suitable location for installing the Receive Antenna Elements. We choose a spot on a ridge which allowed the two Antenna Elements to be separated by 135 ft (for operation on 160m/80m) and which provided a favorable orientation toward both Europe and Japan. The antenna elements use active circuitry to provide uniform phase performance between each element’s 8 1/2 foot whip antenna and the rest of the system. The antenna elements should be separated by a 1/2 wavelength or more on the lowest band of operation from any towers or transmit antennas to enable the best possible noise rejection performance.

Received Antenna Element Closeup

Received Antenna Element Closeup

The two Antenna Elements were assembled and installed on 5 ft rods which were driven into the ground. To ensure a good ground for the elements and to improve their sensitivity, we opted to install 4 radials on each antenna (the black wires coming from the bottom of the unit in the picture above). The Antenna Elements are powered through 75-ohm flooded coax cables which connect them to the NCC-1 Control Unit in our shack. The coax cable connections in our setup are quite long –  the longer coax of the pair being approximately 500 ft. The use of flooded coax cable allows the cables to be run underground or buried. Should the outer jacket become nicked, the flooding glue inside the cable will seal the damage and keep water out of the cable.

Receive RF Choke

Receive RF Choke

It is also important to isolate the connecting coax cables from picking up strong signals from nearby AM Radio stations, etc. To help with this, we installed Receive RF Chokes in each of the two coax cables which connect the Antenna Elements to the NCC-1. These chokes need to be installed on ground rods near the Antenna Elements for best performance.

Underground Cable Conduit In Our Yard

Underground Cable Conduit In Our Yard

We ran the coax cables underground inside cable conduits for a good portion of the run between the antenna elements and our shack. The conduits were installed in our yard when we built our tower a few years back so getting the coax cables to our shack was relatively easy.

Receive Antenna Coax Ground System

Receive Antenna Coax Ground System

The last step in the outdoor part of this project was to install a pair of 75-ohm coax surge protectors near the entry to our shack. An additional ground rod was driven for this purpose and was bonded to the rest of our station’s ground system. We routed both of the 75-ohm coax cables from the two Antenna Elements through surge protectors and into our shack. Alpha-Delta makes the copper ground rod bracket shown in the picture for mounting the surge protectors on the ground rod.

Antenna Equipment Shelf In Our Shack (The NCC-1 Control Unit Is At The Bottom)

Antenna Equipment Shelf In Our Shack (The NCC-1 Control Unit Is At The Bottom)

The installation work in our shack began with the construction of a larger shelf to hold all of our antenna control equipment and to make space for the NCC-1. The two incoming coax cables from the Antenna Elements were connected to the NCC-1.

microHAM Station Master Deluxe Antenna Controller

microHAM Station Master Deluxe Antenna Controller

Antenna switching and control in our station is handled by a microHAM System. Each radio has a dedicated microHAM Station Master Deluxe Antenna Controller which can be used to select separate transmit and receive antenna for the associated radio. The microHAM system allows our new Receive Antenna System to be shared between the 5 radios in our station.

Antenna Switching Matrix

Antenna Switching Matrix

The first step in integrating the Receive Antenna System was to connect the output of the NCC-1 to the Antenna Switching Matrix outside our shack. We added a low-noise pre-amp (shown in the upper left of the picture above) to increase the sensitivity of the Antenna System. The blue device in the picture is a 75-ohm to 50-ohm matching transformer which matches the NCC-1’s 75-ohm output to our 50-ohm radios. The other two pre-amps and transformers in the picture are part of our previously installed 8-Circle Receive Antenna System.

Multi-Radio Sequencer

Multi-Radio Sequencer

The Antenna Elements must be protected from overload and damage from strong nearly RF fields from our transmit antennas. In a single radio station, this can be handled via a simple sequencer unit associated with one’s radio. In a multi-op station such as ours, it is possible for a different radio than the one which is using the Receive Antenna System to be transmitting on a band which would damage the Receive Antenna System. To solve this problem, we built a multi-radio sequencer using one of the microHAM control boxes in our station. The 062 Relay Unit shown above has one relay associated with each of the five radios in our station. The power to the Receive Antenna System is routed through all 5 of these relays. When any radio transmits on a band that could damage the Antenna Elements, the associated relay is automatically opened 25 mS before the radio is allowed to key up which ensures that the system’s Antenna Elements are safely powered down and grounded.

microHam Antenna System Diagram

Updated microHam Antenna System Diagram

With all of the coax and control connections complete, I was able to update the microHam system design information for our station and add the new receive antenna system to our setup. You can find more about the programming of our microHam system here.

NCC-1 Controls

NCC-1 Controls

So how well does the system work? To test it, we adjusted the NCC-1 to peak and then null a weak CW signal on 80m. This is done by first adjusting the Balance and Attenuator controls on the NCC-1 so that the incoming signal is heard at the same level by both Antenna Elements. Next, the B Phase switch is set to Rev to cause the system to operate in a signal null’ing configuration and the Phase control is adjusted to maximize the nulling effect on the target signal. One can go back and forth a few times between the Balance and Phase controls to get the best possible null. Finally, the incoming signal is peaked by setting the B Phase switch to Norm.

Peaked And Null'ed CW Signal

Peaked And Null’ed CW Signal

The picture above shows the display of the target CW signal on the radio using the NCC-1 Antenna System. If you look closely at the lower display in the figure (null’ed signal) you can still see the faint CW trace on the pan adapter. The difference between the peak and the null is about 3 S-units or 18 dB.

NCC-1 Used For Noise Cancellation

NCC-1 Used For Noise Cancellation

The NCC-1 can also be used to reduce (null out) background noise. The picture above shows the result of doing this for an incoming SSB signal on 75m. The system display at the top shows an S5 SSB signal in the presence of S4 – S5 noise (the lower display in the picture). Note how clean the noise floor for the received SSB signal becomes when the unit is set to null the noise source which comes from a different direction than the received SSB signal.

We are very pleased with the performance of our new Receive Antenna System. It should make a great tool for DX’ing on the low-bands. It is a good complement to our 8-circle steerable receive system which we use for contesting on 160m and 80m.

Tower Control Cable Interconnects (Bottom Two Gray Boxes)

Tower Control Cable Interconnects (Bottom Two Gray Boxes)

Our other antenna project was a maintenance one. We have quite a number of control leads going to our tower. When we built our station, we placed surge protectors at the base of our tower and routed all of our control leads through exposed connections on these units. Over time, we found that surge protection was not necessary and we also became concerned about the effects that sunlight and weather were having on the exposed connections. To clean all of this up, we installed two DXEngineering Interconnect Enclosures on our tower and moved all the control cable connections inside them.

Inside View Of Interconnect Enclosures

Inside View Of Interconnect Enclosures

We began with a pair of enclosures from DXEngineering and we mounted screw terminal barrier strips on the aluminum mounting plates in each enclosure. The aluminum plates are grounded via copper strap material to our tower.

Closer Look At One Of The Interconnect Enclosures

Closer Look At One Of The Interconnect Enclosures

The picture above shows one of the interconnection boxes. This one is used to connect our two SteppIR DB36 Yagi Antennas and some of the supporting equipment. The barrier strips form a convenient set of test points for troubleshooting any problems with our equipment on the tower. There are almost 100 control leads passing through the two enclosures and this arrangement keeps everything organized and protected from the weather.

With all of our antenna projects complete, we are looking forward to a fun winter of contesting and low-band DX’ing.

73,

Fred, AB1OC

 

Summertime Station and Antenna Projects At AB1OC/AB1QB

Summer is the time of year that many of us work on our antennas and improve our stations. Anita AB1QB and I did both of these things at our QTH this summer.

Removing Lower SteppIR Yagi From Tower

Removing Lower SteppIR Yagi From Tower

Our SteppIR DB36 Yagis were due for some maintenance so we took them off our tower. A special thanks to all the members of the Nashua Area Radio Club who helped us remove, recondition and reinstall our antennas! Matt Strelow, KC1XX of XX Towers and Andrew Toth provided equipment and know how to safely remove our two large SteppIR DB36 Yagis with help from the rest of us.

Lowering Antenna With Electric Winch

Lowering Antenna With Electric Winch

The SteppIR DB36 Yagis weigh almost 200 lbs each and Matt made good use of his electric winch to lower them.

Antenna Coming Down The Tram Line

Antenna Coming Down The Tram Line

The picture above shows the lower antenna coming off the tower. We used a Tram Line system to lower both antennas to the ground so that we could rebuild them.

SteppIR DB36 Antenna On The Ground

SteppIR DB36 Antenna On The Ground

The SteppIR DB36 Yagis are quite large. They have 36 ft booms and the driven elements are almost 50 ft from tip to tip! They completely fill up our back yard when they are both off the tower.

Element Pole Sun Damage

Element Pole Sun Damage

The rebuild process began with a careful inspection of both antennas. They were both in good overall condition with some sun damage to the paint on the fiberglass element poles.

Disassembled SteppIR DB36

Disassembled SteppIR DB36

We removed all the element tubes and sweeps from both antennas for rebuilding. The picture above shows the disassembled upper antenna.

Reconditioned Stepper Motors Installed

Reconditioned Stepper Motors Installed

All four Stepper motors on both antenna were replaced. These motors move metal tapes inside hollow element tubes to adjust the length of each antenna’s 4 movable elements. These adjustments are done automatically by controllers in our shack which receive frequency information from the radios which are connected to each antenna.

Reconditioned Element Sweep Poles

Reconditioned Element Sweep Poles

All of the element housing poles were cleaned, prepped and painted with a UV resistant clear coat to protect them from further sun damage. The poles cleaned up like new.

New Element Sweeps Ready For Installation

New Element Sweeps Ready For Installation

The assembly of all the new element sweep tubes (shown above) was done next. Each antenna has six sweeps.

Element Pole Preparation

Element Pole Preparation

The end of each element pole must be prepped with a tape system which ensures that the poles are seated properly, sealed to and firmly attached to the sweeps. This process and the associated assembly and tightening of the element couplers was the most time-consuming step in the rebuild process as it had to be repeated a total of 24 times.

Rebuilt Element Assembly

Rebuilt Element Assembly

Here’s a picture of one of the rebuilt element tube assemblies. The ropes support the element tubes and keep them aligned when the antenna is up in the air. These elements are attached to the antenna motors with couplers and clamps.

SteppIR DB36 Yagi - Rebuild Complete

SteppIR DB36 Yagi – Rebuild Complete

The picture above shows the lower antenna with all the element tubes reattached. There is quite a bit of additional prep work associated with adjusting all the supports and taping all the exposed areas of the antennas which are susceptible to sun damage. Also, all the electrical wiring on the antenna must be checked to ensure good electrical connections and good overall condition of the wiring.

Ground Test Setup

Ground Test Setup

The final step in rebuilding the antennas is to test their operation on the ground. This ground test is done to ensure that all the motors are working correctly and that the element tapes move smoothly inside the rebuilt element tubes.

Ground Test Results

Ground Test Results

Another important part of the antenna Ground Test is to confirm that the antennas have a consistent resonant frequency and SWR on all bands. The resonant frequencies and SWR levels are far from those that would be measured when the antennas are on the tower at operating height. The idea here is to confirm that a resonance exists and that its frequency and SWR readings are repeatable as the antenna is adjusted to different bands.

With both antennas rebuilt, its was time for Matt and Andrew to return and, with help from folks from our club, reinstall the rebuilt antennas on our tower. The video above shows this process. It is quite something to see! The installation took about 3 1/2 hours.

Updated SteppIR Controllers

Updated SteppIR Controllers

The last step in the SteppIR DB36 rebuild process was to install the latest firmware in the associated SDA100 Antenna Controllers. There are some integration issues between the updated SteppIR Firmware and our microHAM system but we are getting those worked out with help from the folks at both SteppIR and microHAM.

Icom IC-7851 With Display Monitor

Icom IC-7851 With Display Monitor

I recently had a major birthday milestone and Anita surprised me with a new radio – an Icom IC-7851. This radio is an upgrade/replacement for our Icom IC-7800. While the two radios are quite similar in their operation and interfaces, I did not want to install the IC-7851 until the SteppIR antennas were reinstalled and all of their upgrades were working properly with our current radios. With the antennas done, it was the finally time to install the new radio!

Icom C-7851 Transceiver

Icom C-7851 Transceiver

The Icom IC-7851 has several important performance upgrades. The most impactful one is a new low phase noise oscillator which significantly improves RMDR performance compared to the IC-7800. The IC-7851 is in the top-tier of Transceivers in Sherwood Engineering’s tests. The receivers in the IC-7851 are very quiet, have excellent Dynamic Range and perform great in when close-in interference is present.

Icom IC-7851 Display Monitor

Icom IC-7851 Display Monitor

The Icom IC-7851 has a higher resolution and faster display. It also supports higher resolution external monitors so we installed am upgraded display monitor along with the new radio. The IC-7851 has a number of new networking features and supports stand-alone remote operation over a LAN and the Internet. We are planning to use these capabilities to add a second remote operating gateway to our station. More on this in a future article.

The combination of the rebuilt antennas and the new IC-7851 Transceiver has our station performing better than ever. The antennas are working as well or better than when they were new and the IC-7851 has significantly better receive performance compared to its predecessor and is a pleasure to use.

We will be hosting the ARRL Rookie Roundup RTTY contest for our club members who have received their first license in the last 3 years next weekend and we’re going to use the new radio and rebuilt antennas for the contest.

This project was completed in a little over two weeks and was a lot of work. I could not have done the project without the help of the many folks in the Nashua Area Radio Club. Again, a big Thank You to all the folks in our club who helped me with this project! I hope that many of you will be able to find some time to operate from our upgraded station.

73,

Fred, AB1OC

Software Defined Radio/Remote Operating Gateway Part 3 – On The Air Remote!

Remote Operating Setup In Our Home Office

Remote Operating Setup In Our Home Office

In the previous articles in this series, we explained how we integrated a FlexRadio-6700 Software Defined Radio (SDR) into our station and how we used it as a platform to build the Remote Operating Gateway for our station. The project has turned out to be somewhat involved so we will be providing a series of articles to explain what we did:

With all of the hardware and software installed and the integration steps complete, we will show some examples of using our remote operating setup on the air in this article. The first set of operating examples were made using the Remote Operating Client PC in our Home Office. This system is shown in the picture above.

Working The VK9WA DXpedition - Left Monitor

Working The VK9WA DXpedition – Left Monitor

We were able to make several contacts with the VK9WA DXpedition to Willis Island using our remote operating setup. The picture above provides a closer look at how we set up our Remote Client PC to work VK9WA (you can click on the pictures here to see a larger view). We just completed a CW contact with the VK9WA DXpedition on 40m and you can see that we have the QSO logged in DXLab’s DXKeeper. We used CW Skimmer to help determine where the operator was listening (more on this in a bit). We also used our Elecraft KPA500 Amplifier to make it a little easier to break through the pileup.

Working The VK9WA DXpedition - Right Monitor

Working The VK9WA DXpedition – Right Monitor

The picture above shows a better view of the second monitor on our Remote Client PC. SmartSDR is running to control our FlexRadio-6700 SDR and it is set up for split operation in CW mode on the 40m band. We also have DXLab’s DXView running and we used it to point our antennas to the short path heading for the VK9WA DXpedition. Finally, we used DXLab’s WinWarbler to remotely key the Winkeyer connected to our SDR in the shack to make the actual contact.

VK9WA DXpedition 30m Pileup Viewed From CW Skimmer

The video above shows the VK9WA DXpedition operating split in CW mode on the 30m band. Note how CW Skimmer allows us to see exactly where the operator is listening (the VK9WA operator’s signal is the green bar at the bottom and the stations being worked can be seen sending a “599” near the top). You can see many of the folks trying to work the VK9WA DXpedition move near the last station that is worked in the pileup video.

VK9WA DXpedition 30m Pileup  Viewed From SmartSDR

The next video shows the VK9WA pileup in the SmartSDR application which controls the radio. This video provides a closer look at how SmartSDR is set up for split operation. Can you find the station that the VK9WA operator worked?  It is not quite in Slice Receiver B’s passband.

Laptop Remote Operating Client

Laptop Remote Operating Client

We also configured our Laptop PC to be a Remote Operating Client for our station. Our Bose SoundLink Bluetooth Headset is used to as both a wireless microphone and headphones with this system. Our Laptop Client PC can be used from any location on our property via the WiFi Wireless extension of our Home Network.

Window Arrangement For remote Operating From Laptop

Window Arrangement For remote Operating From Laptop

Since our Laptop PC has limited screen space, we created a configuration of overlapping windows to provide access to SmartSDR, key elements of the DXLab Suite and the applications which control/monitor our KPA500 Amplifier and Antennas. Each window is arranged so that a portion of it is always visible so that we can click on any required window to bring it forward when we need to use it.

Operating From Our Remote Laptop Client – A 20m SSB QSO

The video above shows a QSO that we made with AD0PY, David, and his friend Daniel in Missouri, USA. We used the FlexRadio-6700 SDR/SmartSDR combination in VOX mode to make transmit keying simpler. At the beginning of the QSO, we turned our antennas to point to AD0PY. Also, note the operation of the KPA500 Amplifier when we transmit in the video. The QSO is logged in DXLab’s DXKeeper at the end of the contact in the usual way. It’s fun to make casual contacts this way!

As you can see from this post, there is very little difference when we operate our station remotely or from our shack. This was an important goal that shaped the design of our Remote Operating Gateway and Client PC setup. Future posts will provide some details on how we set up the CW Skimmer and Digital Mode (RTTY, PSK, and JT65/JT9) software to work on our Remote PC Clients.

– Fred (AB1OC)

Software Defined Radio/Remote Operating Gateway Part 2 – Client/Server Setup And Software

Remote Operating Gateway Client/Server Architecture

Remote Operating Gateway Client/Server Architecture

The next step in our Software Defined Radio/Remote Operating Project was to build a Remote Operating Gateway System in our shack and setup Client PCs to operate our station remotely. In a previous article, we explained how we integrated a FlexRadio 6700 Software Defined Radio (SDR) into our station to create a platform to build our remote operating project around. The project has turned out to be somewhat involved so we will be providing a series of articles to explain what we did:

In this article, we will explain the additional hardware and software that we used to enable remote operating as well as some other equipment we added to our Client PCs that we use to run our station remotely. The reader may want to refer to the picture above as you browse this article to better understand how the parts in our remote operating setup fit together. You can click on any of the pictures here on our blog to see a larger, easier to read version of them.

SmartSDR Software

SmartSDR Software Operating With A FlexRadio 6700 SDR

FlexRadio’s SmartSDR Software handles operating the SDR remotely. At the present state of maturity, SmartSDR can operate over a wired or wireless Ethernet LAN connection. At the moment, both SmartSDR and the FlexRadio-6xxx hardware must be on the same sub-network to function properly. FlexRadio has indicated that they plan to enable SmartSDR operation over wide-area broadband internet connections in the future. The design that we chose for our Remote Operating Gateway and Client PCs will allow operation of our entire station over the internet when SmartSDR is capable of fully supporting this. SmartSDR handles remoting of audio (microphone and speakers/headphones) as well as CW keying over our Home Network (more on this later) as well as control of the radio. With these essential functions taken care of, we need to also remotely control the following functions of our station to fully support remote operation:

Remote control of equipment power is particularly important to provide a means to reset/restart equipment remotely as well as a means to shut down the Transmitter remotely.

Remote GW Control Stack - Antenna, Power and Monitoring

Remote Gateway Control Stack – Antenna, Power and Monitoring

Remote control of power for the components in our Remote Operating Setup is handled by a RIGRunner 4005i power control device. This unit provides remote power control over a network for up to 5 separate groups of devices. It also provides voltage/current monitoring and solid state over-current protection as well.

RIGRunner Remote Power Control Setup

RIGRunner Remote Power Control Setup

The figure above shows how we set up our RIGRunner 4005i. The device is controlled over our Home Network via a standard Web Browser. As you can see from the picture above, this device lets us remotely control power to all of the devices in our Remote Operating Setup.

Remote Control Relay Unit

Remote Control Relay Unit

The FlexRadio-6700 SDR requires some additional power control handling. Simply removing and applying power to the FlexRadio-6700 SDR will reset the radio and leave it in a power-off state. The FlexRadio-6700 SDR does have a remote power control input which can be controlled via a relay closure. We used a microbit Webswitch 1216H device to provide a remotely controlled relay closure to control the power off/on for the FlexRadio-6700 SDR.

Flex-6700 On/Off Control Via microbit Webswitch

Flex-6700 On/Off Control Via microbit Webswitch

The microbit Webswitch 1216H relay unit is also controlled over our Home Network via a standard Web Browser.

SmartSDR Setup - Tx Keying, Tx Interlock and Remote Power Control

SmartSDR Setup – Remote On/Off Control

The FlexRadio-6700 SDR is configured for remote on/off operation via the Radio Setup dialog in SmartSDR as shown above. A cable is run between the remote power on/off port on the FlexRadio-6700 SDR and the microbit Webswitch 1216H relay unit to complete this part of our Remote Control System.

Beams On Our Tower

Beams On Our Tower

It is also important to have full remote control of our Antennas and Rotators to effectively use our station from outside our shack. Control of our Rotators is accomplished by software which remotes serial COM ports over our Home Network.

Network Serial Port Kit

Network Serial Port Kit

We used the Fabulatech’s Network Serial Port Kit package to remote the serial COM ports used to control the microHAM Station Master Deluxe Antenna Controller, the associated antenna Rotators and the WinKeyer associated with our FlexRadio-6700 SDR. This software runs on both the local Server computer in our shack which hosts the Remote Operating Setup and any Client PCs which are used to operate our station remotely.

microHAM Station Master Deluxe Antenna Control via Teamviewer and Development App

microHAM Station Master Deluxe Development Application Via TeamViewer

There is not currently a production software tool to enable remote control of the microHAM Station Master Deluxe Antenna Controllers which we use in our shack. I am planning to develop our own application to do this in the future. The folks at microHAM have been so kind to provide me with the interface specifications needed to control the Station Master Deluxe Antenna Controller remotely along with a Developer Only test application (shown above) which can be used to understand the microHAM Device Protocol. In the interim, I have been using the microHAM Developer Only application along with the TeamViewer Remote Control Software to control antenna selection remotely and to monitor the position of the currently selected rotators.

Shack Remote Operating Gateway Server PC Applications

Shack Remote Operating Gateway Server PC Applications

The remaining software required for remote control of our station is provided by the Elecraft applications which control the KPA500 Amplifier, KAT500 Auto-Tuner, and W2 Wattmeter which are used in our Remote Operating Gateway setup. All of these applications along with the microHAM Developer Only Application for Station Master Deluxe control and the DDUtil Program which inter-works the FlexRadio-6700 SDR CAT interface with the Station Master Deluxe (see the previous article in this series) are shown above running on our Shack Server PC. This PC is on at all times and is protected by an Uninterruptible Power System (UPS) to ensure that it runs trouble-free.

Remote Operating PC Client Software Applications

Remote Operating PC Client Software Applications

In addition to FlexRadio SmartSDR, each of the Server Side PC applications has a corresponding Client Side application which is used on the Remote Operating Client PC. Shown above are the three Elecraft Client applications for Amplifier, Auto-Tuner and Wattmeter control and monitoring. The client-side Network Serial Port Kit application which replicates the WinKeyer, microHAM Station Master Deluxe and Rotator Control COM ports is also shown.

Heil Microphone And USBQ Adapter

Heil Microphone And USBQ Adapter

The PC in our home office will be a primary remote operating location for our station. Audio quality is important to us and we wanted to ensure that the quality of our audio was just as good operating remotely as it is when we operate from our Shack. To accomplish this, we installed a Heil PR781 Microphone, PL2T Boom and USBQ Adapter/Pre-Amp on our home office PC. The Heil USBQ is a USB sound card and microphone pre-amplifier which connects directly to the PR781 microphone to create a high-quality phone audio source which can be used with the FlexRadio-6700 SDR when operating remotely.

Bose SoundLink BluTooth Headset

Bose SoundLink Bluetooth Headset

The speakers our my home office PC are quite good but there are often times when a set of headphones are needed to hear weak signals. We choose a quality Bluetooth Headset from Bose for this purpose. The Bose SoundLink Headset is lightweight, is wireless, has excellent fidelity and includes a very good microphone which can be used as an alternative to the Heil PR781. This headset is also very useful when operating from our Laptop Client PC from noisy locations outside our home (more on this in a future article).

SmartSDR DAX Control Panel

SmartSDR DAX Control Panel

The last pieces of the remote operating system are provided by two applications which are part of the SmartSDR software package. The SmartSDR’s DAX Control panel provides remote audio connections for Digital Mode Software and the CW Skimmer decoder. Audio is provided by software “audio cables” for each of the FlexRadio SDR’s Slice Receivers and the active Tx Slice. SmartSDR DAX Audio IQ interfaces are also provided for each of the SDR’s Panadapters which permits software like CW Skimmer to monitor and decode a wide range of frequencies simultaneously.

SmartSDR CAT

SmartSDR CAT

The SmartSDR CAT application provides CAT interfaces on both our Client and Server PCs for applications which need to control or monitor what the FlexRadio-6700 SDR is doing. Many loggers and other applications are beginning to implement direct IP interfaces to the CAT channel of the FlexRadio 6xxx Series SDRs. This approach simplifies interworking between the software and the radio and appears to be more reliable than virtual COM-based CAT interfaces.

Client PC Running SmartSDR And The DXLab Suite

Client PC Running SmartSDR And The DXLab Suite (Home Office)

With all of the above elements in place, any client PC that can access our Home Network can be used to operate our station. The picture above shows SmartSDR and the DXLab Suite running on our Home Office PC. The remote emulations of the Rotator, CAT, and Winkeyer interfaces are such that DXLab’s applications can fully operate our station as if they were running in our shack.

Client PC Running SmartSDR And The DXLab Suite - Right Monitor

Client PC Running SmartSDR And The DXLab Suite – Right Monitor

The picture above shows a closer view of my Home Office PC’s Right monitor (click on the picture to enlarge it). SmartSDR is running the upper left corner and I am listening to folks operate in the 2015 CQ WW DX CW Contest. The SDR is set on the 20m band and I have the CW Keyer which is built into SmartSDR running. The DAX Control Panel is running on the lower right corner of the screen and its setup for use with the CW Skimmer decoder. DXLab’s WinWarbler is running (top-center) which enables me to use the WinKeyer in the shack to send CW as well via the remote COM port associated with the WinKeyer. Below WinWarbler is the microHAM Developer Only application (accessed remotely via a TeamViewer connection to the Shack Server PC) which shows that I have both of our SteppIR DB36 Yagis are selected as a stack and pointed towards Europe. DXLab’s DXView Rotator Control application is running in the center-bottom of the screen so that we can turn our Yagis towards other parts of the world (rotators are controlled via another remote COM port). Finally, the client KPA500 Amplifier control application is running in the lower left corner to control the amplifier and to monitor the power out and SWR seen by the amplifier being used to operate remotely.

Client PC Running SmartSDR And The DXLab Suite - Left Monitor

Client PC Running SmartSDR And The DXLab Suite – Left Monitor

The picture above shows a closer view of the left monitor. DXLab’s logger, DXKeeper is running at the top/center of the screen. Below it is DXLab’s SpotCollector application which is monitoring spots of the many CW stations around the world that are operating in the contest. DXLab’s Commander applications are running in the lower-right corner of the screen and are monitoring the FlexRadio-6700 SDR’s slice Tx/Rx frequency as well as providing a control interface of the SDR to the rest of the DXLab Suite (via SmartSDR CAT). The Elecraft W2 Wattmeter client control application is just above commander. The W2 Wattmeter client application provides higher resolution power out and SWR monitoring for the remote setup. Bottom-center is DXLab’s Launcher application and just to the left of that is the KAT500 Auto-Tuner Client Control application. Finally, CW Skimmer is running on the left side of the screen.

CW Skimmer Operating Remotely

CW Skimmer Operating Remotely

As you can see, CW Skimmer is decoding a wide range of frequencies in the 20m CW sub-band. It is receiving its audio in IQ format via the SmartSDR DAX application. It is great fun to operate CW this way and I am finding myself making a lot more CW contacts now that I have the remote operating setup in my office.

The next post will provide some samples of remote operation in the form of videos. I will also share some information on setting up a Remote Operating Client on a laptop where screen space is more limited. We plan to take a trip outside our house to operate our station over the Internet and we plan to share information on how that is done. We will also provide future articles on how to setup CW Skimmer and Digital Modes (RTTY, PSK, and JT65/JT9) on the HF Bands and use them remotely.

For now, we are really enjoying the freedom to operate our station remotely!

Fred, AB1OC

Software Defined Radio/Remote Operating Gateway Part 1 – System Design And Hardware Installation

Flex-6700 Software Defined Radio Stack

Flex-6700 Software Defined Radio And Remote Operating Gateway

We’ve been planning to add a remote operating capability to our station for some time now. We also did some previous work with a FlexRadio Software Defined Radio (SDR) in our station and we felt that an SDR would be a good platform to build a remote operating project around. We decided to combine our remote operating goals with a next-generation SDR upgrade (a FlexRadio-6700) for our station. This project has turned out to be somewhat involved so we will be providing a series of articles to explain what we did:

We will be tackling our goals of building a Remote Operating Gateway (GW) in two stages. Stage 1 will focus on operating our station from other rooms in our house (our Home Offices are prime locations for this). Stage 2 will involve operating our station “On The Go” from anywhere in the world that has sufficient Internet Access is available. We also want to enable full control of our station when operating remotely including:

  • Use of our Amplifier
  • Antenna Selection
  • Rotator Control
  • Equipment Power Monitoring and Management

We also use a microHAM station control system and contesting equipment and we want to fully integrate our new Flex-6700 SDR with this gear. Our Flex-6700 uses a dedicated Microphone to avoid some audio integration issues that we encountered between the Flex-6700 and the microHAM MK2R+ that we use in our station.

SDR/Remote Operating Gateway Architecture

Flex-6700 SDR/Remote Operating Gateway Architecture

The first step in this project was to develop a system design (pictured above). We opted for an architecture which uses the Flex SDR as a third radio in Anita’s Operating Position. Her position is now a SO2R setup with a Yaesu FTdx5000 as the primary radio and a choice of either an Icom IC-7600 or the Flex-6700 SDR as the second active radio.

Elecraft KPA500 Amplifier and KAT500 Auto Tuner

Elecraft KPA500 Amplifier and KAT500 Auto Tuner

Elecraft W2 Watt Meter

Elecraft W2 Watt Meter

FilterMax IV Automated Band Pass Filter

FilterMax IV Automated Band Pass Filter

The Flex-6700 SDR has an associated Elecraft KPA-500W Amplifier/KAT500 Auto Tuner combination, an Elecraft W2 Wattmeter, an automated bandpass filtering via an Array Solutions FilterMax IV and a dedicated microHAM Station Master Deluxe (SMD) Antenna Controller. The Elecraft components are good choices for our remote operating project because they all have applications which enable them to be controlled and monitored over a network (more on this later in this series of articles).

Station Antenna System

Out Station’s Antenna System

The additional microHAM SMD allows the Flex-6700 SDR to have full access to and control over our entire antenna system and associated rotators.

K1EL WinKeyer

K1EL WinKeyer

Our setup also includes a K1EL WinKeyer to enable computer controlled CW keying of the Flex-6700 SDR. This device is relatively inexpensive in kit form and was fun to put together. We have a Bencher Iambic Paddle connected to the WinKeyer for in-shack CW operation.

SDR microHAM Integration

SDR microHAM Integration

The diagram above shows the details of the device interconnections which make up the SDR Radio System. The microHAM SMD Antenna Controller requires a serial CAT interface to its host Flex-6700 SDR to determine what band and frequency the SDR is on. The Flex-6700 SDR does not provide such an interface directly but it does create CAT control virtual ports on a host Personal Computer (PC).

DDUtil Setup - SDR Virtual CAT Access

DDUtil Setup – SDR Virtual CAT Access

DDUtil Setup - Bridging Physical Serial Port To SMD

DDUtil Setup – Bridging Physical Serial Port To SMD

To solve this problem, we used an application called DDUtil to bridge the derived CAT port associated with the SDR to a physical serial port on the PC. The PC’s physical port is then connected to the microHAM SMD associated with the Flex-6700 SDR. The pictures above show how DDUtil is set up to do this.

Station COM Port Configuration

Station COM Port Configuration

The microHAM gear, WinKeyer, Rotators, Radio CAT Interfaces, Amplifier/Auto Tuner Interfaces, etc. all use serial or COM ports on a host PC for control. It’s also true that many loggers have trouble with accessing serial ports above COM16. All of this requires a carefully developed COM port allocation plan for a complex station like ours. The figure above shows this part of our design.

A-B Switching Design For Radio Port 4

A-B Switching Design For Radio Port 4

microHAM Bus Expansion And Antenna Switching Gear

microHAM Bus Expansion And Antenna Switching Gear

The last part of the hardware puzzle required to integrate the SDR into our station was the installation of a second microHAM uLink Bus Hub, microHAM Relay 10 Control Box and an A/B antenna switch which is controlled by the microHAM SMDs. This allows the 4th radio port on our antenna switching matrix to be shared between the Icom IC-7600 and the Flex-6700 SDR.

microHAM Configuration For SDR Station Master Deluxe

microHAM Configuration For SDR Station Master Deluxe

The last step in the integration of the Flex-6700 SDR was to configure the microHAM system for the new equipment. This involves adding SMD #5 to the microHAM system and configuring it (and the rest of the system) to know about the Flex-6700 SDR, associated amplifier and its interconnections to the rest of the system.

SmartSDR Software

SmartSDR Software

The Flex-6700 SDR Hardware is controlled and operated via FlexRadio’s SmartSDR Application over a network. We have 1 Gbps wired and an 802.11 b/g/n Wireless Ethernet systems in our how and the SmartSDR/Flex-6700 SDR combination works well over either network. The software-based approach used with most SDR allows new features to be added to the radio via software upgrades.

SmartSDR Setup - Tx Keying And Interlock

SmartSDR Setup – Tx Keying And Interlock

It is very important to prevent the Flex-6700 SDR and the associated Amplifier from keying up when the antennas in our station are being switched or are being tuned. The screenshot above shows the configuration of SmartSDR to enable the keying and interlock interfaces between the Flex-6700 SDR and its associated microHAM Station Master Deluxe Antenna Controller to implement these functions. This setup enables the Tx Keying and Tx Inhibit interfaces between the Flex-6700 SDR and the microHAM Station Master Deluxe to work properly to key all of the equipment in the setup (SDR, Amplifier, active Rx antennas, etc.) and to lock out keying when antennas are being switched or when one of our SteppIR antennas are tuning.

Flex-6700 SDR With CW Skimmer

We will cover some additional software and integration steps to realize our Remote Operating goals. For now, check out the above video to see how the system performs. This video was recorded using our Flex-6700 SDR and CW Skimmer during the 2015 ARRL CW Sweepstakes Contest. We are really enjoying operating in CW mode with the new SDR setup!

Fred AB1OC