Satellite Station 4.0 Part 10 – Adding 23 cm To Our Satellite SDR

Satellite SDR

DEM L24TX Tx Converter

We’ve recently received our L24TX Transmit Converter from Down East Microwave. The unit is compact, simple, and produces up to 25W output in the satellite section of the 23 cm band (1260 MHz – 1270 MHz, actually 24 cm). The L24TX is a transmit-only device that is intended to enable L-band uplinks for Satellite use. This article is about our most recent project which involved integrating the L24TX into our Flex SDR Satellite System.

Satellite SDR

24 cm Tx Converter Rear Panel

Connecting the unit is straightforward. The unit requires an IF input, a 10 MHz reference oscillator, DC power, and a transmit keyline. The later two inputs are provided via a 7-pin connector and a DEM supplied cable. We ordered our unit with the following configuration options:

  • IF 28 Mhz = 1260 MHz output
  • Max IF Drive Level – +10 dBm
  • Fan and Case configured for mounting in the shack

Fortunately, our feedlines for the 23/24 cm band are hardline-based and relatively short. The unit is also available in a configuration that would enable it to be remotely mounted in an enclosure on a tower.

Satellite SDR

24 cm Tx Converter Installation in our Remote Gateway SDR Rack

The unit fits nicely into our Remote Gateway SDR Rack. The L24TX does not include a power output display so we used a 23/24 cm sensor and our WaveNode WN-2 Wattmeter to monitor output power from the unit. The unit does have leads which output a voltage that is proportional to output power. This could be used to build a power output bar display or meter. the front panel indicates display a power-on indication, lock to the 10 MHz clock input, and Tx when the unit is transmitting.

Satellite SDR

Overall Satellite SDR System Design

Integration into our Satellite SDR System was straightforward. Our system already included splitters for the 10 MHz GPSDO and the 28 MHz Transverter outputs from our Flex 6700 SDR. I had hoped to use one of the leads from the SmartSDR BITS cable we are using to key our 70 cm Transverter but the BITS cable did not have an adequate drive level to key the L24TX.

Satellite SDR

Remote SDR Gateway Tx Band Settings

Fortunately, the Flex 6700 has configurable TX1-TX3 outputs for keying devices like Transverters. The use of the TX2 output to key the L24TX was easily configured in the SmartSDR’s TX Band Settings.

Satellite SDR

23 cm Tx Converter Setup in SmartSDR

It is necessary to configure SmartSDR for the L24TX. The required settings are in the XVTR options tab. In addition to configuring the mapping between the Flex 6700’s XVTR IF frequency and the unit’s output Frequency, one needs to set the IF drive levels. We used the default drive level of 6.0 dBm and adjusted the IF Gain Control on the L24TX until the full output of 25W was reached while transmitting a tone. The correct adjustment is apparent when further gain increases do not provide a proportional increase in output power. Proper setting of the RF drive and gain will keep the L24TX’s output in its linear range of operation.

Satellite SDR

Final Power Distribution Design

The L24TX is powered via the power distribution system in our Satellite SDR Rack. Control and current limiting for the 2m LPDA, 70 cm Transverter, and the L24TX are individually controlled via a RigRunner 4005i IP Power Controller.

Satellite SDR

SDR Satellite System Remote Power Control via a RigRunner 4005i

The RigRunner is remotely accessible over the Internet and our network via a password-protected web interface. This enables us to easily power down or power cycle individual components in the Satellite SDR System remotely.

MacDoppler Tracking AO-91

MacDoppler Tracking AO-91

With all of the hardware installation and calibration steps complete, we are turning our attention to the software side of the setup. We will be using MacDoppler for satellite tracking and VFO control of our Satellite SDR System. This creates a need to connect the MacDoppler program which runs on a Mac to SmartSDR and the Flex 6700 which is a Windows-based system. Fortunately, MacDoppler provides a UDP broadcast mode which transmits az/el antenna position information as well as data to control radio VFOs to adjust for Doppler shift.

Satellite SDR

FlexBridge Software Beta

We are working on a custom windows application called FlexBridge to enable MacDoppler to run our Flex SDR-based Satellite System. FlexBridge runs on a Windows PC. It receives and parses the UDP broadcast messages from MacDoppler and uses the FlexLib API to properly configure and control the Flex SDR’s VFOs.

Satellite SDR

SmartSDR Operating With AO-92 in L-V Mode

At present, FlexBridge can configure and control SmartSDR (or a Maestro Client) that is operating our SDR Satellite System. The screenshot above shows the MacDoppler, FlexBridge, SmartSDR combination operating with AO-92 in L/V mode. This software is still an in-progress development and we plan to add the ability for FlexBridge to connect to the radio via SmartLink as well as support for the Green Heron RT-21 Az/El Rotator Controller that we are using. We’ll be sharing more about FlexBridge here as the software development progresses.

The next step in our Satellite Station 4.0 Remote Gateway project will be to move our satellite antenna controls and feedlines into the shack and begin testing the complete setup using local control. Once this step is complete, we’ll focus on the final steps to enable remote operation of our satellite station via the Internet.

Here are links to some additional posts about our Satellite Station 4.0 Projects:

Fred, AB1OC

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