Satellite Station 4.0 Part 4 – Tower Camera and J Mode Desensitization Filter

IP Camera View of New Tower

IP Camera View of New Tower

It is winter here in New England and it is not the best time of year to work outdoors. I have been able to complete a few finishing touches on our new Satellite and 6m Tower.

Installed IP Camera

Installed IP Camera

The first enhancement is the addition of an SV3C IP Camera. The camera allows us to see what is going on with our antennas. The camera has IR illumination so we can see our antennas when operating at night as well. The camera will also be useful for demonstrations when we operate our satellite station remotely in the future. This camera can use Power Over Ethernet (PoE) for power and is compatible with most popular security and webcasting software.

The video above is from our IP Camera while our antennas are tracking AO-7 during a high-elevation pass.

The second enhancement relates to VU Mode (or J Mode) satellites such as SO-50 and FO-29 which use a 2 m uplink and a 70 cm downlink. Satellite ground stations are prone to problems with 70cm downlink receiver desensitization when transmitting on a 2m uplink. The symptom of this problem is difficulty in hearing your own transmissions in your downlink receiver while being able to here other operators in the downlink just fine. Our antennas are separated enough here that we have only minor problems with J Mode desensitization at our station. Fortunately, this is not a difficult problem to take care of.

Comet CF-4160N Duplexer

Comet CF-4160N Duplexer

Installation of a good quality duplexer in the 70 cm path between the antenna and electronics such as our 70 cm preamp provides about 60 dB of additional isolation when operating in J Mode. The Comet CF-4160 Duplexer is a good choice for this application.

J Mode FIlter Installed In Preamp Box

Duplexer J Mode FIlter Installed In Preamp Box

We added one to the preamp box on our tower to create a J Mode desensitization filter. The duplexer is mounted on the left side of the 70 cm preamplifier which is on the right side in the image above. The 70 cm output of the duplexer connects to the feedline from our 70 cm antenna and the common output goes to the input of our 70 cm preamp. We also added a connector cap to the unused 2 m port on the duplexer to protect it from moisture. You can read more about this approach to J Mode desensitization filtering here.

The next stage of our project will be to add hardlines to our new tower and install a second entry to our shack near our new tower to bring our feedlines and control cables permanently into our shack. These projects will have to wait until spring. For now, we are enjoying operating our new antennas from a temporary station set up in our house. We also have a new IC-9700 Transceiver on the way and we should have it installed sometime during the next couple of months.

You can find other articles about our Satellite Station 4.0 project here:

Fred, AB1OC

Raspberry Pi Satellite Tracker Interface How To

GHTracker Running On A Raspberry Pi 3

Sat Tracker – GH Tracker Running On A Raspberry Pi 3 B+

I have received several requests to share the image and construction details for the Raspberry Pi Satellite Tracker Interface that we use with MacDoppler as part of the Satellite Stations here. You can read more about the motivation for this project and its initial design and testing here.

This article explains how to put a Sat Tracker together.

The information and software described here are provided on an “as is” basis without support, warranty, or any assumption of liability related to assembly or use. You may use information and software image here only at your own risk and doing so releases the author and Green Heron Engineering from any liability for damages either direct or indirect which might occur in connection with using this material. No warranty or liability either explicit or implicit is provided by either AB1OC or Green Heron Engineering.

Now that we have that out-of-the-way, here are the components that you need to build your own Sat Tracker:

The Sat Tracker image includes a display driver for the specific touch display listed above and will most likely NOT WORK with any other touch display. You will also need a Green Heron RT-21 Az/El or a pair of Green Heron RT-21 single rotator controllers from Green Heron Engineering that are properly configured for your rotators.

If you have not worked with the Raspberry Pi before, it’s a good idea to begin by installing NOOBS on your SD card and getting your Raspberry Pi to boot with a USB Keyboard, USB Mouse, and an HDMI display attached. This will give you a chance to get familiar with formatting and loading your SD card with the Raspbian build of the Debian OS for the Raspberry Pi. I’d encourage you to boot up the OS and play with it some to get familiar with the OS environment before building your Sat Tracker.

Etcher Writing Raspberry Pi SD Card Image

Etcher Writing Raspberry Pi SD Card Image

The first step in building your Sat Tracker is to put together the hardware and write the image to your SD Card. Use the enclosed instructions or search the web to find information on how to do each of these steps:

  1. Install the Heat Sinks on the Raspberry Pi 3 B+ Motherboard. Make sure your chipset heat sink will clear the back of the case. If it won’t, it’s fine to just install the CPU Heatsink.
  2. Assemble your case to the point where it is built up to support the touch display
  3. Carefully install your touch display on the Raspberry Pi Motherboard
  4. Install the remaining pieces of your case including the nylon screws and nuts which hold the case parts together
  5. Download the SD Card image from the link below, unzip it, and load the image onto your SD card using Etcher
  6. Install your SD card in the slot on your Raspberry Pi Motherboard
  7. Connect your Raspberry Pi to the outside world as follows:
    • Connect Two USB cables – one end to the Elevation and Azimuth ports on your Green Heron Engineering RT-21 Controller(s) and the other ends to two of the USB connections on the Raspberry Pi
    • Connect a wired Ethernet Cable to your Raspberry Pi via a common Ethernet Hub or Switch with a PC or Mac that has VNC Viewer Installed. You will need a DHCP server running on the same network to supply your Raspberry Pi with an IP address when it boots. Your router most likely provides a DHCP function.
    • Connect your USB power supply to the Raspberry Pi Motherboard and power it up

Your Sat Tracker should boot up to the desktop with GH Tracker V1.24 running. The touch display works fine for using GH Tracker but its a bit small for configuring things. To make the configuration steps easier, the image comes up running VNC Server. I like to use VNC Viewer on my PC to connect to the Sat Tracker using VNC to perform the steps that follow. Note that both the Raspberry Pi and your PC must be on the same sub-network for the VNC connection to work. I’ve also included the following commands in the Sat Tracker image which can be run from the Raspberry Pi terminal window to make the configuration process easier:

$ setdisp hdmi # Disables the TFT display & uses the HDMI interface
$ setdisp tft  # Disables the HDMI interface & uses the TFT display
$ reboot       # Reboots the Raspberry Pi causing
               # the latest display command to take effect

If you select the HDMI interface, you will find that VNC Viewer produces a larger window enabling you to perform the following configuration steps:

  1. First, you need to determine the IP address of your Sat Tracker. This can be done via your DHCP server or by touching the network icon (up and down arrows) at the top of the display on the Sat Tracker.
  2. Use VNC Viewer on your PC or Mac to connect to the IP address of your Raspberry Pi. The default password is “raspberry“.
  3. Once you are connected, open a terminal dialog on the Sat Tracker, set your display to hdmi mode via the command shown above, and reboot your Sat Tracker.
  4. Reconnect VNC Viewer to your Sat Tracker and click on the Raspberry button (Start Menu Button) at the top left of the screen, select Preferences, and run Raspberry Pi Configuration. Select Expand Filesystem from the System Tab. This will expand the filesystem to use all of the available space on your SD Card. You can also change the system name of your Sat Tracker and your login password if you wish. When you are done making these changes, reboot your Sat Tracker.
  5. Reconnect to your Sat Tracker via VNC Viewer and select Setup -> Rotator Configuration from the menu in the GH Tracker App. Select the TTY devices (i.e. COM Ports) associated with the Azimuth and Elevation connections to your RT-21 Controller(s) via the two dropdown boxes. You can also configure the operational parameters for GH Tracker at this time. The ones that I use with our Alfa-Spid Az/El Rotators are shown below.

    GH Tracker Rotator Configuration

    GH Tracker Rotator Configuration

  6. Configure your Green Heron Engineering RT-21 Controllers to work with your rotator(s). The settings below are the ones that we use with the RT-21 Az/El controller and Alfa-Spid Az/El Rotators that we have here.

    GHE RT-21 Az/El Controller Settings for Alfa-Spid Rotator

    SettingAzimuthElevationNotes
    Park Heading0 degrees90 degreesSet via MacDoppler. Minimize wind loading and coupling to antennas below. Also enables water drainage from cross-boom tubes.
    Offset180 degrees0 degreesAzimuth dead spot is South. Elevation headings are from 0 to 180 degrees.
    Delays6 sec6 secMinimize relay operation during computer tracking
    Min Speed23Creates smooth start and stop for large array
    Max Speed1010Makes large movements relatively quick
    CCW Limit180 degrees355 degreesCCW and CW limits ensures predictable Azimuth heading for range around 180 degrees. Elevation limits permit 0 to 180 degree operation. Elevation limits shown can only be set via GHE configuration app.
    CW Limit179 degrees180 degrees
    OptionSPIDSPIDAlfa-Spid Az/El Rotator
    Divide Hi360360Rotator has 1 degree pointing accuracy
    Divide Lo360360
    Knob Time4040Default setting
    ModeNORMALNORMALDefault setting
    Ramp66Creates smooth start and stop for large array
    Bright22Easy to read in shack
  7. Configure the source of tracking data to be MacDoppler (UDP) from the GH Tracker Source Menu. We use UDP Broadcasts with MacDoppler running on the same Mac with VNC Viewer to run our rotator. Finally, press the Press to start tracking button on GH Tracker and run MacDoppler with UDP Broadcast on and Rotators Enabled to start tracking.

    MacDoppler Tracking AO-91

    MacDoppler Tracking AO-91

  8. Once you are satisfied with the operation of your Sat Tracker, use VNC Viewer to access the terminal window on your Sat Tracker one last time, set your display to TFT, and reboot.

The most common problems that you’ll run into are communications between your Sat Tracker and your Green Heron Engineering RT-21 Controller(s). If the Azimuth and Elevation numbers are reversed in GH Tracker, simply switch the TTY devices via the Setup Menu in GH Tracker. Also, note that it’s important to have your RT-21 Controller(s) on and full initialized BEFORE booting up your Sat Tracker.

Most communications problems can be resolved by initializing your tracking system via the following steps in order:

  1. Start with your RT-21 Controller(s) and you Sat Tracker powered down. Also, shutdown MacDoppler on your Mac.
  2. Power up your RT-21 Controller(s) and let the initializations fully complete.
  3. Power up your Sat Tracker and let it fully come up before enabling tracking in GH Tracker.
  4. Finally, startup MacDoppler, make sure it is configured to use UDP Broadcasts for Rotator Control and make sure that Rotators Enabled is checked.

The VNC Server on the Sat Tracker will sometimes fail to initialize on boot. If this happens, just reboot your Sat Tracker and the VNC Server should initialize and enable VNC access.

I hope you have fun building and using your own Sat Tracker.

Fred, AB1OC

First Winter Field Day For The Nashua Area Radio Society

AB1OC Operating at Winter Field Day

AB1OC Operating at Winter Field Day

Source: Our First Winter Field Day – The Nashua Area Radio Society

The Nashua Area Radio Society participated in Winter Field Day for the first time this past weekend. We put up a 40 ft tower and we were QRV on all allowed bands from 160m through 2m and 70cm. Our station was a four transmitter one and we produced a great score during the 24-hour operating period. Winter Field Day presents some unique challenges that we did not encounter during Summer Field Day.

We put together a station for 160m for the first time as well as some other new things. You can read all about our approach to a station and operating for Winter Field Day via the link above.

Fred, AB1OC

160m Portable Antenna System for Field Day

160m Field Day Station Diagram

160m Field Day Station Diagram

The Nashua Area Radio Society tries to do something new each time we engage in an Emcom or other major operation. We decided to try Winter Field Day for the first time this year and we made one of our new elements a capable portable station for 160m.

It’s almost impossible to field an effective 160m station with only a Transmit antenna. Transmit antennas typically are too noisy for effective operation on the low bands. We decided to try a Beverage On The Ground antenna for the receive side of our 160m station. This proved to be a great choice.

Icom IC-7300 Transceiver

Icom IC-7300 Transceiver

We’ve been using the Icom IC-7300 Transceiver almost exclusively for our Field Day stations for the last several years. Many of our members have this rig and its performance and excellent ergonomics make it a great choice. The problem was that we needed a receive antenna input to make the IC-7300 work with our 160m station plans.

INRAD Rx Input Mod for IC-7300

INRAD Rx Input Mod for IC-7300

Fortunately, INRAD came to the rescue with a simple mod for the IC-7300 to add a separate Rx antenna input to the rig.

INRAD Rx Antenna Mod Installation

INRAD Rx Antenna Mod Installation

This mod is simple and is super easy to install. It took me about 30 minutes to do the mod and it worked great. Removed the jumper and you have a separate Rx antenna input. Put the jumper back and the radio performs as stock.

KD9SV Variable Gain Preamp

KD9SV Variable Gain Preamp

Rx antennas typically benefit from the inclusion of a low-noise preamplifier to boost the relatively weak signals from the antennas. We also want a bandpass filter to protect our 160m radio from overload and potential damage which might eliminate from the other transmitters in our Winter Field Day setup. The KD9SV Variable Gain Pre-Amp filled the bill nicely.

KD9SV Front End Saver

KD9SV Front End Saver

We also added a KD9SV Front-End Saver to ground the input to the preamplifier/radio combination when the IC-7300 goes into transmit to further protect the electronics from overload or damage when transmitting on 160m.

KD9SV RBOG Antenna Diagram

KD9SV RBOG Antenna Diagram

We used KD9SV Reversible Beverage On The Ground (RBOG) Transformers to build our receive antenna. The length of the beverage wire is critical in an RBOG setup as an RBOG antenna is a resonant antenna. We used the recommended 180 ft of dual conductor RBOG Antenna Wire to create an antenna for 160m.

RBOG Antenna Kit

RBOG Antenna Kit

An RBOG Antenna such as our must be well grounded at each end. This was accomplished with a pair of 4 ft ground rods and three 50 ft long radials at each end in a crows-foot configuration. All of the need components for the antenna including interconnect and power cables, ground straps, and the electronics were package in a case to keep everything together.

RBOG Antenna Installed In The Field

RBOG Antenna Installed In The Field

The photo above shows one end of the RBOG antenna installed in the Field. You can see both the radials and the feed line transformer attached to one of the ground rods. Our antenna was fed with 300 ft of 75-ohm flooded coax terminated with F connectors. The direction of the antenna can be easily reversed by interchanging the feed line and the 75-ohm terminator at this end of the antenna.

Station Test at our Winter Field Day

Station Test at our Winter Field Day

We decided to set up and test the receive side of 160m station at our Winter Field Day site in advance to work out any installation issues and to gauge the system’s potential performance. Unfortunately, we ended up doing the test in the middle of the day when 160m was basically dead. We also tested the antenna on the AM broadcast band which is just below 160m and we heard 2-3 AM station on every AM frequency in the middle of the day! This was a very good sign of what was to come…

Balun Designs Low-Band Optimized Balun

Balun Designs Low-Band Optimized Balun

We built a 160m dipole for the transmit side of our 160m Portable Station. The heart of this antenna was a Balun Designs Balun optimized for operation on the low-bands. Tuning of the antenna for best operation on the 160m band would have to wait until we had adequate space to set it up at our Winter Field Day site.

160m Transmit Antenna at Winter Field Day

160m Transmit Antenna at Winter Field Day

Setting up our 160m Transmit Antenna was the first order business for the Wire Antenna Team at Winter Field Day. We put up a 50 ft guyed push-up mast used a pull-rope to hoist the 160m Tx Antenna’s Balun to about 48 ft. We used an air cannon to shoot ropes through two tall trees at the ends of the antenna and we were able to get it close to flat-topped.

160m Tx Dipole SWR

160m Tx Dipole SWR

After a little bit of careful tuning, we ended up very pleased with the end result. We had over 60 kHz of usable Tx bandwidth at the bottom of the 160m band. We used the antenna as high as 1.838 MHz during Winter Field Day and it performed great.

So how did the combination perform for us? Well, we made a total of 133 CW contacts on the 160m band during the 24-hour Winter Field Day period with the longest one being to Missoula, MT – a 2,100 mi contact from here in New Hampshire. This is not bad for 100W and portable antennas on Top Band!

Fred, AB1OC

Satellite Station 4.0 Part 3 – Antenna Integration and Testing

Satellite Antennas Off The Tower

Satellite Antennas Off The Tower

Sometimes we learn from problems and mistakes. We all go through this from time to time. It is part of the learning aspect of Amateur Radio. My most recent experience came while integrating our new tower-based satellite antenna system. After the antennas were up, initial testing revealed the following problems:

After an initial attempt to correct these problems with the antennas on the tower, we decided to take them down again to resolve the problems. The removal was enabled, in part, via rental of a 50 ft boom lift.

The lift made it relatively easy to remove the Satellite Antenna Assembly from the tower. We placed it on the Glen Martin Roof Tower stand that was built for the Portable Satellite Station 3.0. Once down, the Satellite Antenna System was completely disassembled and a replacement Alfa-Spid Az/El rotator was installed.

Cross Boom Truss System

Cross Boom Truss System

The photo above shows the reassembled cross boom and associated truss supports. Note the tilt in the truss tube on the left side. This allows the antennas to be flipped over 180 degrees without the truss contacting the mast.

Reinforcement Bushing

Reinforcement Bushing

As mentioned in the previous article, polycarbonate reinforcement bushings are installed in the fiberglass parts to prevent the clamps from crushing the tubes. The photo above shows one of the bushings installed at the end of one of the truss tubes.

Bushing Pin

Bushing Pin

The bushings are held in place with small machine screws. This ensures that they remain in the correct locations inside the fiberglass tubes.

Thorough Ground Test

Thorough Ground Test

With the Satellite Antenna Array back together and aligned, we took a few days to operate the system on the ground. This allowed me to adequately test everything to ensure that the system was working correctly.

Tower Integration Using Lift

Tower Integration Using A 50 ft Boom Lift

With the testing complete, the antennas went back up on the tower, and the integration and testing work resumed. Having the boom lift available made the remaining integration work much easier.

Control Cable Interconnect Boxes

Control Cable Interconnect Boxes On The Tower

There are quite a few control cables associated with the equipment on our new tower including:

A combination of junction boxes near the top of the tower and at the base make connecting and testing of the control circuits easier and more reliable. Tower mounted junction boxes were used to terminate the control cables near the rotators and antennas.

Control Cable Junction Box at Base of Tower

Control Cable Junction Box at Base of Tower

A combination of heavy-duty and standard 8 conductor control cable from DX Engineering was used for the cable runs from the top of the tower to a second junction box at the tower base.

Control Cable Junction Box Internals

Control Cable Junction Box Internals

The junction box at the base creates a single interconnect and testing point for all of the control cables. We’ve used this approach on both of our towers, and it makes things very easy when troubleshooting problems or making upgrades. Control cables for all of the tower systems were run to the temporary station set up in our house and terminated with connectors that are compatible with our Portable Satellite Station 3.0 system.

Satellite Preamp System

Satellite Preamp System

We built a tower mounted Preamplifier System for use with the egg beater satellite antennas on our 100 ft tower a while back. The Preamp System is being reused on our new tower. A set of Advanced Receiver Research 2m and 70cm preamplifiers are mounted in a NEMA enclosure to protect them from the weather and to make connecting the associated control cables easier.

Tower Mounted Preamp System

Tower Mounted Preamp System

The Preamp System was mounted near the top of the new tower and the feedlines from the 2m and 70 cm Satellite Antennas were connected to it. LMR-400uF coax is run from the Preamp System as well as from the Directive Systems DSE2324LYRM 23 cm Satellite Yagi and the M2 6M7JHVHD 6 m Yagi on our new tower to the station in our house to complete the feedlines. These LMR-400uF feedlines will be replaced with 7/8″ hardline coax to our shack in the spring when warmer weather makes working with the hardlines easier.

Temporary Station Setup

Temporary Station Setup

With all of the tower integration work done, we set up the station in our house for testing. This is the same station that is our Portable Satellite Station 3.0 with two additions:

Both of these additions will become part of the final Satellite Station 4.0 when it is is moved to a permanent home in our shack.

Rotator Controls

Rotator Controls

The rotator setup on the new tower provides two separate azimuth rotators. The lower one above turns both the 6 m Yagi and the Satellite Antenna Array together. The upper box controls the Alfa-Spid Az/El rotator for the satellite antennas. Using two separate rotators and controllers will allow us to integrate the 6m Yagi into the microHam system in our station and will allow the MacDoopler Satellite Tracking Software running on the iMac to control the Satellite Antennas separately. When we are using the 6 m Yagi, the Satellite Antennas will be parked pointing up to minimize any coupling with the 6 m Yagi. When we are using the Satellite Antennas, the rotator that turns the mast will be set to 0 degrees to ensure accurate azimuth pointing of the Satellite Antennas by the Alfa-Spid Az/El rotator.

PSK Reporter View using New 6 m Yagi

PSK Reporter View using the M2 6M7JHVHD 6 m Yagi

So how does it all perform? With WSJT-X setup on our iMac, I was able to do some testing with the new 6 m Yagi using FT8. The IC-9100 Transceiver that we are using can produce 100W with WSJT-X. The 6 m band is usually not very open here in New England in January so I was quite pleased with the results. As you can see from the PSKReporter snapshot above, the new antenna got out quite well on 6 m using 100W. I made several contacts during this opening including one with W5LDA in Oklahoma – a 1,400 mi contact. The 6M7JHVHD is a much quieter antenna on the receive side which helps to make more difficult contacts on 6 m.

MacDoppler Tracking AO-91

MacDoppler Tracking AO-91

We’ve made a little over 100 satellite contacts using the new system so far. With the satellite antennas at 45 feet, it’s much easier to make low-angle contacts and we can often continue QSOs down to elevation angles of 5 degrees or less. I have not had much of a chance to test 23 cm operation with AO-92 but I have heard my signal solidly in AO-92’s downlink using the L-band uplink on the new tower. This is a good sign as our IC-9100 has only 10W out on 23 cm and we are using almost 100 ft of LMR-400uF coax to feed our 23 cm antenna.

Satellite Grids Worked and Confirmed

Satellite Grids Worked and Confirmed

I’ve managed to work 10 new grid squares via satellites using the new antenna system including DX contacts with satellite operators in France, Germany, the United Kingdom, Italy, Spain, and Northern Ireland using AO-07 and FO-29. These were all low-angle passes.

So what did we learn from all of this? Due to concern over possible snow here in New England, I did not take the time to fully ground test the satellite antennas and new rotator before it went up on the tower the first time. My thinking was that the setup was the same as that used on Portable Satellite Station 3.0 for over a year. The problem was the replacement parts and new control cables were not tested previously and both of these created problems that were not discovered until the antennas were at 45 feet. While it would have made increased the risk that the antennas would not have gotten up before the first winter snow storm here, it would have been much better to run the antennas on the ground for a few days as I did the second time. Had I done this, both problems would have appeared and have been easily corrected.

The next step in our project will be to add transverters to our FlexRadio-6700 SDR and integrate the new antennas into our shack. You can find other articles about our Satellite Station 4.0 project here:

Fred, AB1OC

Satellite Station 4.0 Part 2 – Antennas

Portable Satellite Station 3.0 Antennas

Portable Satellite Station 3.0 Antennas

Our current Satellite 3.0 Antennas have worked well in their portable configuration. We’ve had them to License Classes, Field Day, Ham Fests, and ultimately to Hudson Memorial School for the ISS Crew Contact there. As you can see from the photo above, the weight of the antennas causes the Fiberglass Cross Boom that we are using to sag and this is not a good situation for a permanent installation.

Cross Boom Truss Support Mock Up

Cross Boom Truss Support Mock-Up

I decided to work with Spencer Webb, W2SW who owns AntennaSys, Inc. and M2 Antenna Systems to create a stronger Cross Boom solution. M2 Antenna Systems came up with a set of brackets, fiberglass truss tubes, and a Phillystran Truss System to support the ends of their Fiberglass Cross Boom.

Spencer, W2SW Machining Parts

Spencer Webb, W2SW Machining Parts

The remaining problem to be solved was to reinforce the fiberglass tubes in the Cross Boom and Truss System to prevent the clamps which hold the antennas and other parts in place from crushing the fiberglass tubes. Spencer did an amazing job of making a new center section and polycarbonate reinforcing plugs to provide the needed reinforcements.

Cross Boom Reinforcement Parts

Fiberglass Tube Reinforcement Parts

Polycarbonate material was used to avoid adding metal inside the Cross Booms and Truss Tubes near the antennas. Using metal for these parts runs the risk of distorting the antenna’s patterns and causing SWR problems. It was also necessary to keep Truss System parts like eye bolts, turnbuckles, and clamps away from the tips of the antennas for the same reason. As you can see from the photo above, Spencer did an amazing job making the needed parts!

Checking Cross Boom Center Section Runout

Checking Cross Boom Center Section Run-out

The first step in rebuilding the Satellite Array was to install the new center section in our Alfa-Spid Az/El Rotator. I used a dial indicator to properly center the center section in the rotator. While this level of precision is probably not necessary, I had the tools available and it was easy to do.

Assembled Cross Boom Truss Support

Assembled Cross Boom Truss Support

The photo above shows one of the two completed Truss Supports. The trusses support the Cross Boom when it’s either pointing straight up or is flat at 0 degrees on the horizon. It’s important to adjust the horizon truss tube orientation to be slightly tilted to allow the antennas to operate in a “flipped over” configuration where the elevation points 180 instead of 0 degrees. This mode occurs in one of about every 5 to 10 satellite passes to avoid tracking problems with an otherwise south-facing dead spot in the azimuth rotator. Also, note the safety wire on the turnbuckles to keep them from turning after final adjustment.

Fiberglass Tube Reinforcing Bushings

Fiberglass Tube Reinforcing Bushings

You can see one of the polycarbonate reinforcing bushings at the end of the horizontal truss tube in the photo above. These are held in place with a small stainless steel set screw at the proper location in the fiberglass tubes. It’s also important to drill small drainage holes in all of the fiberglass pieces so that condensation and water seepage can drain out of the tubes. Without the drainage, water will accumulate, freeze, and break the tubes. I arranged these holes so that the tubes will drain when the antennas are parked in the vertical position.

Satellite Antenna Array Ready to Tram

Satellite Antenna Array Ready to Tram

With everything secured with a combination of tape and large cable ties, Matt of XX Towers rigged a suspension system and tram line to hoist the Satellite Array onto our tower. You can see how well-balanced the antenna system was prior to tramming.

Tramming The Satellite Antennas

Tramming The Satellite Antennas

The photo above shows the Satellite Array headed up the tram line. The tram line is anchored to a Gin Pole at the top of our tower and to a vehicle on the ground.

Satellite Antennas On The Mast

Satellite Antennas On The Mast

We removed the rotator and dropped the mast down into the tower to make it easier to get the satellite antennas in place on the top of the mast. Also, note the orientation of the Satellite Antennas – the elements are at 45 degrees to the Cross Boom. This arrangement helps to keep the metal in the ends of the Truss System from getting close to the antenna element tips.

Satellite Antennas Installed On Top Of Mast

Satellite Antennas Installed On Top Of Mast

Here’s a final photo of the Satellite Antennas with the mast pushed up and the lower rotator back in the tower. You can also see the rigging of the rotator loops for the Satellite Antennas and both the vertical and horizontal Cross Boom Truss supports in place.

M2 6M7JHV HD 6 Meter Yagi

M2 6M7JHV HD 6 Meter Yagi

The last step in this part of our project was to place the assembled M2 6M7JHV HD 6 Meter Yagi onto the mast. The 6M7JHV features 7 elements on a 36′ – 8″ boom. The antenna has about 13 dBi of gain and is optimized with a clean pattern to suppress noise from unwanted directions. The antenna was trammed up the tower with a light rope.

Completed Antenna Stack On New Tower

Completed Antenna Stack

The picture above shows the completed antenna installation including a second rotator loop around the 6m antenna. The system has two azimuth rotators – one the turns just the Satellite Antennas at the top and a second that turns all of the antennas on the mast together. Our plan is to set the lower rotator to 0 degrees when operating with satellites and use the upper Alfa-Spid Rotator for Azimuth and Elevation positioning. The lower rotator will be used to turn the 6m yagi with the Satellite Antennas parked.

The next step of our project will be to install all of the control cables, satellite receive preamplifiers, and feed lines on the tower and test our new antenna system with the rest of our Satellite Station. You can read about other parts of our project via the links below.

Fred, AB1OC

 

Satellite Station 4.0 Part 1 – New Tower

New Satellite and 6m Tower

New Satellite and 6m Tower

Our plans for Satellite Station 4.0 are based, in part, on the idea that we can extend our current remote operating environment to include Satellite Operations. Now that our ISS Crew Contact is complete, the antennas from the current Satellite Station 3.0 can be permanently installed at our QTH.

Tower Footing

Tower Footing

The first step in the project is to put up a second, 35′ house bracketed tower. Our new tower will also feature a new 6m yagi along with a permanent installation of our Satellite 3.0 Antennas. The first step in the project was to secure a building permit and prepare the footing for our new tower. Using Rohn’s specifications for the 45G Tower that we are using calls for the first section of the tower to be placed 4′ below ground in a concrete form. It’s important to place a foot or so of stone at the base of the footing and to ensure that the legs of the tower remain open so water can train. Failure to do this part of the preparation properly will result in water freezing in the Tower Legs which will split them open and ruin the tower.

Also, note the rebar reinforcing material in the hole around the tower and the bracing to keep the first section of the tower level and plumb. The folks at Form King did an excellent job in preparing and pouring the footing for our new tower.

Tower Base

Tower Base

The picture above shows the completed tower base. We’ve also installed a lightning ground on each of the three legs of the tower and the ground are bonded to each other and to the rest of our station’s ground system.

Tower Section on Gin Pole

Tower Section on Gin Pole

With the base complete, Andrew and Matt from XX Towers helped me to put the tower up. Here Andrew is using a Gin Pole to hoist a section of the 45G Tower into place.

House Bracket

House Bracket

With a few sections of the tower in place, it was time to install the house bracket. The bracket needs to be reinforced with blocking material on both sides of the wall. The blocking and the bracket are held to together with 10″ galvanized bolts.

Rotator and Mast

Rotator and Mast

We chose a 2″ x 25′ Chrome Molly Mast for our tower. We wanted to have about 10′ of mast above the top of the tower. Rather than cut the mast, we choose to keep the mast full length by setting our M2 Orion Rotator down a section and a half from the top of the tower. This is a good thing to do for several reasons. First, it makes the rotator easier to access for service. Also, the mast can twist a bit to absorb the torque on the rotator when the antennas start and stop moving.

The combination of the 25′ tower and the 10′ of mast above top will place our Satellite Antennas at a height of about 45′. This will provide additional clearance above the trees in our backyard for low angle satellite contacts.

The next step in our project will be to rebuild and reinforce the Satellite 3.0 Antenna Cross Boom and rotator system, build our new 6m yagi, and install the antennas on our new tower. You can read about other parts of our project via the links below.

Fred, AB1OC

Journey To An ISS Crew Contact

Like many memorable events in our lives, our journey towards the Hudson Memorial School ISS Crew Contact began in a modest fashion with a telephone call from Dan Pooler at Hudson Memorial School in Hudson, NH. Dan had been to Space Camp where he heard about an ARISS Crew Contact from … Continue reading Journey to an ISS Crew Contact →

Source: Journey to an ISS Crew Contact – Nashua Area Radio Society

Our project to help the students at Hudson Memorial School in Hudson, NH make a contact with an astronaut on the International Space Station via Amateur Radio is a memory now. The link above is to an article about the more than year-long journey that led to this once in a lifetime experience. I hope that you enjoy it and don’t miss the video of our contact towards the end of the story.

Fred, AB1OC

A Portable Satellite Station Part 7 – Plans for a 4.0 Station

Portable Satellite Station 3.0 Antenna System

Satellite Station 3.0 Antenna System

We have begun looking ahead to Satellite Station 4.0 and where we want to go next after our ARISS crew contact is complete. Our goals for the Satellite Station 4.0 include:

  • A permanently installed version of our 3.1 Station which can be operated remotely over the Internet
  • Upgraded Transceivers which add Pan Adapter/Waterfall display capabilities
  • Enhancements to our Transportable 2.1 Station for improved performance
  • A more portable version of our 1.1 Station for Grid Square Activations

New 4.0 Station at our Home QTH

The performance of the 3.1 Station’s antennas is very good but the antenna system is a handful to transport. We are planning to install these antennas on a new tower at our QTH and use our Flex-6700 SDR-based Remote Operating Gateway with some upgrades to create a remotely controlled satellite station which can be operated via the Internet. The main components of the 4.0 Station will include:

The new tower will also provide a new antenna system for the 6 m band.

Updated Remote Operating Setup

Flex-6700 SDR-Based Remote Operating Setup

The Flex-6700 SDR and the associated Maestro Remote Unit will enable the 4.0 Station to be remotely operated through the Internet via a Laptop running MacDoppler.

Upgraded Transportable 2.2 Station

Upgrade plans for our Transportable station include the addition of remote switchable polarity relays and a new Icom IC-9700 Transceiver when it becomes available.

Polarity Switch Installed in LEO Pack Antennas

Polarity Switch Installed in LEO Pack Antennas

The polarity switches have been installed on the M2 Antennas 436CP16 and 2MCP8A antennas in our M2 Antennas LEO Pack. We are using a DX Engineering EC-4 console to control LHCP or RHCP polarity selection on the antennas. We have been doing some testing with the upgraded LEO pack which includes the polarity switching capabilities and we are seeing a significant improvement in performance.

Alfa Spid Az-El Rotator

AlfaSpid Az-El Rotator

We are also planning to move the upgraded LEO pack antennas to the current 3.1 Tower to take advantage of the AlfaSpid Rotator which is installed there.

Icom IC-7900 Transceiver

The other major upgrade planned for the 2.2 Station is the new Icom IC-9700 Transceiver when it becomes available. This radio will utilize Icom’s SDR platform and includes a Pan Adapter/Waterfall display which will be a very useful addition for operation with Linear Transponder Satellites.

Upgraded Portable 1.2 Station

We really enjoy mountain topping and activating grid squares so we are planning upgrades to our 1.2 Station for this purpose.

Our 1.2 Portable Satellite Station on Mt. Kearsarge

Our 1.2 Portable Satellite Station on Mt. Kearsarge

The 1.2 Station utilizes computer control to enable operation with linear transponder satellites and will use solar/battery power along with a 100w/70w Icom IC-910H Satellite Transceiver.

Solar Panels

Solar Panels

A pair of 90W foldable solar panels, an MPPT solar charger, and a pair of LiPo 4S4P A123 batteries provide plenty of power to run the IC-910H Transceiver and the associated computer. The portable station also includes a pair of ARR preamps.

Portable Satellite Antenna System

Portable Satellite Antenna System

The antenna system we’ll be using is an Elk Portable Log Periodic 2m/70cm yagi on a camera tripod. A combination of a compass and an angle finder gauge help us to correctly point the antenna.

As you can probably tell, all of these upgrades are in progress and are at various stages of completion. We will post updates here on our Blog as we continue to make progress. Here are links to some of these posts:

Fred, AB1OC

A 40m High Performance Antenna for Field Day

40m V-Beam Wire Antenna at Field Day

40m V-Beam Wire Antenna at Field Day

The Nashua Area Radio Society has been using a 3-element wire beam antenna for Field Day for the last several years. The antenna uses three guyed 50 ft. fiberglass masts from Max-Gain Systems. The antenna uses three inverted-V style elements separated by a little over 50 ft. Since we are in the northeastern United States, we can point the antenna on a fixed, 260° heading and it covers the entire U.S. well.

40m V-Beam - EZNEC Antenna View

40m V-Beam – EZNEC Antenna View

Our 40m V-Beam antenna was initially designed in EZNEC 5.0. It was manually optimized for decent gain and front to back performance and it worked quite well. Recently, we decided to try automatic optimization software on the antenna as part of a tune-up on the design for Field Day 2018. After looking around on the Internet a bit, we discovered a software package called AutoEZ which looked ideal for my project.

AutoEZ Antenna Modeling and Optimization Software - Wires Tab

AutoEZ Antenna Modeling and Optimization Software – Wires Tab

AutoEZ is a collection of Visual Basic code and Microsoft Excel macros that act as a front-end to EZNEC 5.0 and later. AutoEZ provides a number of very useful enhancements to EZNEC including:

  • Ability to use formulas and variables to construct and modify EZNEC wire models
  • A Test Case generator and execution environment to vary model parameters and graph the results calculations run by EZNEC
  • An automatic optimizer that can adjust the parameters of an antenna model in EZNEC to optimally meet a defined set of performance goals
  • Harnesses the full power of Microsoft Excel formulas for trigonometry, logical, and other mathematical capabilities for use in EZNEC modeling

AutoEZ Antenna Model Variables

AutoEZ Antenna Model Variables

The first step in the project was to rebuild the EZNEC model that I already had for our 40m V-Beam antenna in AutoEZ. I began by defining several AutoEZ Variables and Excel Formulas in the AutoEZ Variables Tab that enabled me to easily modify the design of the antenna and to optimize it. Some of the basic variables included the target design frequency for the antenna, the height and separation of the antenna elements, the distance to the element anchor points, and the length of the element wires.

AutoEZ Antenna Model Variables (Formulae View)

AutoEZ Antenna Model Variables (Formula View)

The image above shows the model variables in “Formula View”. You can see some of the math and trig functions that were used to compute values for some of the variables. AutoEZ can only optimize variables that do not contain formulas so I was careful to ensure that the base separation between the elements and the length of the element wires were constants as these are the parameters that I wanted to optimize later.

AutoEZ Antenna Modeling and Optimization Software - Wires Tab

AutoEZ Antenna Modeling and Optimization Software – Wires Tab

Excel Trig formulas and the Variables were used on the Wires Tab to determine the coordinates of the wires in the antennas. There are a total of 7 wires in the model. Six are the two ends of the three inverted-V elements. The Seventh wire is a short 4″ section in the middle of the Driven Element to allow a current source to be inserted to drive the antenna there. I was careful to create an accurate model of the wire gauge, insulation, and loss that we are using for our V-beam

Model Variables to be Optimized

Model Variables to be Optimized

With the model built, it was back to the Variables Tab to select the parameters to be optimized. Optimization is best done as a multi-pass process and I did this in two steps. The first set of runs included optimization of both the element spacings and their lengths. This led me to conclude that the mast spacing of 27 ft (Driven to Director) and 28 ft (Driven to Reflector) were the best choices. I then set these as fixed values in the variables tab and ran the optimizer a second time with some starting element lengths to optimize the element lengths by themselves.

Optimizer Objectives

Optimizer Objectives

One must create a set of frequencies and objectives for the optimizer before running it. This is done in the AutoEZ Optimize Tab. The antenna is being used for SSB on 40m so I choose a range of frequencies that covered the SSB sub-band on 40m. Note that I weighted the center frequency heavier than the edges by including it more times in the optimizer’s list. The use of the Optimization Objectives and their associated weights and values are well covered in the AutoEZ documentation so I won’t cover them in detail here. The parameters above were chosen to create a reasonable balance between SWR values across the 40m SSB sub-band, good Front/Back and Front/Side performance from azimuth values ranging from 60º to 300º, and a reasonable amount of forward gain for a 3 element antenna of this type.

I expected that the final impedance of the antenna would be a typical value for a yagi in the 20 to 30 ohm range. Thus, I set the SWR calculations based upon a 25 ohm target impedance. More on the matching of the resulting design later…

Element Optimization Results

Element Optimization Results

It took several runs of the optimizer with different sets of Optimizer Objectives to get the final results I was looking for. The Optimizer tried 130 combinations of element lengths to arrive at the final lengths shown above. Note the improvements in SWR (1.6 -> 1.04), Forward Gain (+1 dB), Front/Back (+4.2 dB) and Front/Rear (actually Front/Side) performance that the Optimizer was able to achieve over my manual, trial and error optimization.

Post-Optimization Model Variables

Post-Optimization Model Variables

Next, I rounded the optimized element lengths and plugged them into the Variables Tab.

Post Optimization Azimuth Pattern

Post Optimization Azimuth Pattern

The image above shows the optimized Azimuth pattern for the antenna as generated by AutoEZ and EZNEC. A very clean result!

Post-Optimization Elevation Pattern

Post-Optimization Elevation Pattern

And here’s the optimized Elevation pattern near the center of the SSB sub-band. This antenna is a little low for 40m but the resulting maximum gain at a 35º angle should work well for US contacts during Field Day.

Calculated Performance for the Optimized Antenna

Calculated Performance for the Optimized Antenna

The final step in the optimization process was to calculate a full set of performance calculations for the antenna using the Calculate Tab. AutoEZ makes it very easy to generate a set of Test Cases for incremental frequencies in the SSB sub-band on 40m. Note the setting of the Elevation angle of 35º to match the maximum gain angle for the optimized antenna. Also, note the parameter settings for Ground Type and Characteristics. I set these to model the less than ideal soil conditions that we have here in New England.

Performance Plots for the Optimized Antenna

Performance Plots for the Optimized Antenna

AutoEZ provides several nice graphical capabilities via the Patterns, Triple, Smith, Custom and Currents Tabs.  I used some of them to plot the data from the performance calculations. These graphs help to visualize the results of the optimization to verify that the design objectives for the antenna have been met.

1:2 Matching Balun (25 ohm to 50 ohm)

1:2 Matching Balun (25 ohm to 50 ohm)

I am using a 1:2 matching Balun from Balun Designs at the feed point of the antenna to transform the antennas final 25 ohm feed point impedance to 50 ohm to match our coax feed line.

40m V-Beam Antenna

40m V-Beam Antenna

We are looking forward to using the optimized version of our 40m V-Beam at Field Day 2018. It took me a couple of days of time to read all of the AutoEZ documentation and learn to use the excellent tools it provides. I don’t think I will build another EZNEC antenna model without using AutoEZ. Even without the optimization features, AutoEZ makes the construction and modification of an antenna model in EZNEC far easier than it would be using EZNEC alone. I hope that you’ll give AutoEZ a try for your next antenna design project.

Fred, AB1OC